After installing a new belt, run the engine for approximately 5 minutes and then recheck the tension. My check engine isn't on yet. INSPECT AIR CLEANER FILTER ELEMENT SUB±ASSY 5. per miles), With filter change: 3.8 liters (4.0 US qts, 3.3 Imp. Cylinder bore and piston stroke are 88.5 mm (3.48 in) and 96.0 mm (3.78 in), respectively. S-SB-0024-11 Rev2 August 11, 2011 Page 6 of 25 2AZ-FE Engine Oil Consumption Repair Procedure Repair Procedure NOTE Verify that Service Bulletin No. This engine found a home in the Toyota Camry, RAV4 and Highlander beginning in 2002. ENGINE ASSEMBLY (2AZ±FE) INSPECTION 1. This item CNS TK1080WPOP Brand New OE Replacement Timing Chain Kit, Water Pump Set, and Oil Pump Set for VVT-i"2AZFE""2AZ-FE""1AZFE""1AZ-FE" Engine ECCPP Timing Chain Kit for 2001-2011 Toyota CAMRY COROLLA XRS HIGHLANDER RAV4 Scion tc … 19. The 2AZ-FE modification (2000 – present) is a basic motor having a compression rate of 9.6, capacity of over 160 horsepower at 5600 rpm with a torque of 220 Nm (162 lb•ft) at 4000 rpm. Generally repair operations can be separated in the following 3 main processes: Diagnosis; Removing and Installing, Replacing, Disassembling, Installing and Checking, Adjusting Timing chain marks for a toyota tarago 2001 engine;2az-fe 2.4 petrol - Answered by a verified Toyota Mechanic We use cookies to give you the best possible experience on our website. The 1AZ engine has higher efficiency and fuel economy, low noise and vibration levels, lightweight and compact design, and excellent reliability compared to the predecessor. The forged steel crankshaft has eight counterweights and supported by five main bearings. lb) at 3,800 rpm. Turn the cutout of the drive shaft so that it faces upward. Pls ur car is 2AZ FE meaning it has a timing chain. TOYOTA 2AZFE 01-07 ENGINE 01-07 HIGHLANDER, 01-06 CAMRY & SOLARA, 2AZFE, DOHC,16 VALVE, VVT-I, ALUMINUM BLOCK & HEAD. My friends own make dis loud noise when starting and den die down after like 5 minutes. The pisto… per miles), With filter change: 3.8 liters (4.0 US qts, 3.3 Imp. INSPECT VALVE CLEARANCE. The VCT phasers make the most noise when the engine is hot, below 1200 rpm. Toyota 2AZ-FSE Engine Repair Manual (RM1083E) PDF. ESA (Electronic Spark Advance) The Toyota 2AZ-FE is equipped with two balance shafts. 1 Cylinder to TDC/compression. CHAIN DRIVEN CAM. Toyota 2AZ-FE 2.4L Engine Rebuild Kit EK932 . INSPECT BATTERY Standard specific gravity: 1.25 ± 1.29 at 20 C (68 F) 4. The AZ series uses an aluminium engine block with cast iron cylinder liners and aluminium DOHC cylinder heads. "New belt" is a belt which has been used less than 5 minutes on a running engine. 158 hp (2AZ-FE) timing chain: interference: lifetime: 3.5L V6 268 hp (2GR-FE) timing chain: interference: lifetime: 2.4L 4 Cyl. Set No. Includes: Piston Set, Piston Ring Set, Main Bearings Set, Rod Bearings Set, Full Gasket Set, Thrust Washer, Cam Bearings, Piston Pin Bushings. Install no. Apply a light coat of engine oil to a new o-ring, then install it onto the camshaft timing oil control valve. INSPECT COOLANT (See page 16±20 ) 2. There are no hydraulic lifters. Eventually the AZ engine was replaced by the larger AR version in 2008.For the North American markets, the 2AZ-FE engine was built at the Toyota Motor Manufacturing Kentucky, Inc. plant. INSTALL CHAIN TENSIONER ASSY NO.1 (See page 14-68 ) 20. qts). Turn the crankshaft pulley, and align its groove with the timing mark 0 of the timing chain cover. INSPECT ENGINE OIL 3. General The engine control system of the 2AZ-FE engine has following system. S-SB-0031-14, “2AZ-FE Engine Oil Consumption Inspection Procedure,” has been performed BEFORE continuing with this bulletin. (e) As shown in the illustration, check the paint marks of the timing chain, camshaft timing gear and camshaft timing sprocket and the alignment of the pulley groove with timing mark of the chain cover. The liner is thin so that boring is not possible. Engine Type Timing Belt Or Chain Interference Or Non-Interference Replacement Interval (Miles) 2.4L 4 Cyl. Check that the timing marks of the camshaft timing gear and sprocket are aligned with the timing marks of bearing caps No. The 2AZ-FE engine featured Toyota’s ‘Variable Valve Timing – intelligent’ (VVT-i) system which varied intake valve timing according to driving conditions (based engine speed, vehicle speed, intake air mass and flow, throttle position and engine coolant temperature). HINT: Inspect and adjust the valve clearance when the engine is cold. qts). Torque: 9.0 N*m (92 kgf*cm, 80 in. This manual is made in accordance with SAE J2008. The crankshaft is made of forged steel and balance shaft drive gear is installed onto the crankshaft. Number of piston rings (compression / oil): Compression differential limit between cylinders, Oil consumption , L/1000 km (qt. Toyota's 2AR-FE was a 2.5-litre inline four-cylinder petrol engine that replaced the 2AZ-FE engine. INSTALL CYLINDER HEAD COVER SUB-ASSY (See page 14-41 ) 21. Early on, this engine family had problems with VCT phaser and lifter noises. The adjustment of valve clearance is required every 60,000 miles (100,000 km). CONNECT ENGINE WIRE. T-SB-0158-14, “2AZ Engine Oil Consumption Inspection Procedure,” MUST be performed first BEFORE continuing with the procedure in this bulletin. Install camshaft timing oil control valve assembly. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Hybrid 187 hp (2AZ-FXE) timing chain: interference: lifetime PLUS 275.00 SHIPPING TO A BUSINESS WITH LOADING DOCK OR FORKLIFT. The AZ series engine was a replacement for the Toyota S series engine that was produced from 1980 until 2007. The 2AZ-FE engine used a plug-in type mass air flow meter which allowed a portion of the intake air to flow through the detection area so that air mass and flow rate could be measured. All long blocks come with cylinder head(s) attached and valve train installed. Insert a bar to lock the sprocket in position-2.4L (2AZ-FE) engine Fig. The 2004-05 Ford 4.6 and 5.4L three-valve V8s are among them. Some 2006 – 2013 model year vehicles equipped with the 2AZ engine may exhibit engine oil consumption. 22. Fig. "Used belt" is a belt which has been used on a running engine for 5 minutes or more. The 2AZ-FE has an open-deck lightweight aluminum alloy cylinder block with cast-iron liners and a die-cast aluminum crankcase. If it gives u a DTC code P1346 chances that ur timing chain or tensioner or some oda stuff is worn out. Some light noise is considered normal. ENGINE — 2AZ-FE ENGINE EG-61 ENGINE CONTROL SYSTEM 1. The 2AZ-FE used advanced features to improve efficiency and reliability. The engine has the older brother - the 2AZ-FE engine. INSPECT IGNITION TIMING (a) Warm up engine. 10. Set No. Place a paint mark on the timing chain. 1 Cylinder to TDC/compression. Engine Type (Engine Code) Timing Belt Or Chain Interference Or Non-Interference Replacement Interval (Miles) 2.4L 4 Cyl., 160 hp (2AZ-FE) timing chain: interference: lifetime: 3.3L V6, 230 hp (3MZ-FE) timing belt: non-interference: 100k: 3.3L V6 Hybrid, 270 hp (3MZ-FE) timing belt: non-interference: 100k 7. 1 and No. FRONT ENGINE MOUNT ON TIMING … Use the INSPECT IGNITION TIMING (a) Warm up the engine. This engine was a popular choice for … covers, timing cover, intake manifold and oil pan. Diagnosing upper engine noises in today’s engines with variable cam timing can be difficult. Toyota introduced the 2.4L 2AZ-FE engine in 2000 as a replacement for the outdated 2.2L 5S-FE engine. a. The engine series features many advanced technologies including slant- squish combustion chambers, offset cylinder and crank centers, and the VVT-i … MATRIX, CAMRY ,RAV-4 2002-2009. Toyota RAV4 Service Manual / 2Az-fe engine mechanical / Timing chain / Installation. Check that the timing marks of the camshaft timing gear and camshaft timing sprocket are aligned with the timing marks of the bearing cap as shown in the illustration. lb) at 4,400 rpm. Title: File Size: Download Link: Toyota 1991 – 2005 Wire Harness Repair Manual [en].pdf – Manual in English for repairing wiring of Toyota cars: 4.9Mb: Download: Toyota 1AZ-FE/1AZ-FSE/2AZ-FE engine Repair Manual [en].rar – A collection of English manuals on the maintenance and repair of Toyota engines models 1AZ-FE / 1AZ-FSE / 2AZ-FE: 9.7Mb Toyota 2AZ engine modifications and differences. Set the crankshaft key in the left horizontal position. Compression ratio rating is 11.0:1. Install the camshaft timing oil control valve with the bolt. are not included. INSPECT SPARK PLUG (See page 18±1 ) 6. Valve. *Lbf) Install camshaft timing gear assembly (see page em-83) CNS TK1080WPOP Brand New OE Replacement Timing Chain Kit, Water Pump Set, and Oil Pump Set for VVT-i"2AZFE""2AZ-FE""1AZFE""1AZ-FE" Engine 3.9 out of 5 stars 9 $124.55 The engine has aluminum DOHC 16-valve cylinder head with variable valve timing system VVTi on the intake camshaft only. For Australia, the 2AR-FE engine was first offered in the 2011 XV50 Camry and subsequently in the 2013 XA40 RAV4. The piston assembly has been changed to minimize oil consumption. Number of piston rings (compression / oil): Compression differential limit between cylinders, Oil consumption , L/1000 km (qt. Service Bulletin No. System Outline SFI (Sequential Multiport Fuel Injection) (For details, see page EG-39) An L-type SFI system directly detects the intake air mass with a hot wire type mass air flow meter. Unfortunately, this engine does have the same cult following that the 1UZ , 1JZ, and 2JZ have, but it’s still a cool little engine. The newest 3ZR-FE engine supersedes the 1AZ since 2007. Engine Rebuild Kit w/o Oil Pump & Timing Belt Or Timing Kit;16 Valve;DOHC;2AZFE Engine . INSPECT V±RIBBED BELT 7. TOYOTA 2AZ-FE 2.4 REMANFACTURED LONG BLOCK NO CORE REQURED. 10. 2, as shown in the illustration. Pls scan d car if ur check engine is on. 2 Chain sub-assembly. 1. 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